Volkswagen and audi cars use a 6 speed transmission on many newer models. Related products for zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. The overall seal heights on these vary depending on application. Revmax brings you the best zf 6hp19 6hp26 rebuilt, updated transmission valve body, the high quality computer dyno tested valve body. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. Contact zf for the most updated part number for example. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Sonnax zf6 valve body separator plate application chart. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. This bulletin outlines points to consider when removing and installing a valve body on the zf 5 hp 24 e transmission. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Use the zf6 valve body separator plate application chart to determine which plate is required.
There are only two multidisc brakes a, b and three multidisc clutch packs labeled c, d and e, in. Troubleshooting automatic transmission problems axleaddict. Hydraulic circuit diagram din valve geometry, m e shift. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free onlinecontents introduction note contents coloured sectioned diagram 6hp19 key to coloured sectioned diagram 6hp19 brief description general lepelletier plan. Zf 6hp19a automatic transmission spare parts catalog. Our handcrafted replacement bushes for this z f 6hp26 transmission give little or no leak off because when we manufacture the replacement transmission bushes, they are made to fit the turning component. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. This is coming from my laptop, trying to fix desktop computer,it wont let me upload. Spare parts each transmission is divided into groups e. Seal, zf6hp26 ford rubber feed tubes valve body to center. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control revision 042012.
Valve tightness tester of valve body plates by vacuum method. Mechatronic and valve body are only available as complete servicemechatronic. Core charges are assigned to parts that have reusable components by manufacturers to encourage the return of the used units. It has been stated by rrphil who rebuilds transmissions that is imperative to use zf 6hp specific fluid. Jul 02, 2016 in this video, i overhaul the 6hp26 valvebody out of the jaguar trans.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Dec 31, 2017 zf6hp26 eshift valvebody gary ferraro. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. There are two position valves used in the valve body. Jims request for stickies i think that this should be included.
Zf 6hp26 transmission for sale, remanufactured rebuilt. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. Zf 6hp19 6hp28 transmission failures due to bad valve body. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. Zf 6hp19 6hp28 transmission failures due to bad valve. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. Zf 5hp24 automatic transmission spare parts catalog table. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044 0. See separate identification caution guide for details.
We would like to show you a description here but the site wont allow us. Insure the correct pum p suction adapter is installed. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs. Check zf 6hp26 transmission fluid, reset adaptations, and procedure changing the fluid of the zf 6hp, 6hp26, and 6hp28 transmission foreward.
Follow indication gear in the instrument cluster, start the engine and release the parking brake. After replacing the full valve body including tcm, the transmission shifts fine again. This transmission has an extremely unique design that allows the torque converter to lock in all gears except for reverse. The two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. M version utilizes a standard design manual valve configuration. Online library zf 6hp26 repair manual zf 6hp26 repair manual zf6hp26 teardown in this video, i teardown a zf6hp26 trans out of a jaguar, s type 2005. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf 6hp26 1068 010 xxx, zf 6hp26x 1068 020 xxx zf6hp28 1068 040. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Zf 5hp19fl automatic transmission spare parts catalog. The leak off issues of the valve body assembly are eliminated by performance kits. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate.
Zf suggests this be replaced on every valve body rr. I listed all the symptoms as described by schpenxel and he was concerned for me. Once you return the old part you will be refunded for your core charge, details regarding the return will be emailed to you once you place the order. D r auto tech has all the certifications and licenses needed to perfom any repair or service to your bmw this includes replacing and reprogramming valve body transmission control units and other trp parts. The 6hp26 automatic transmission is a six speed electronically controlled transmission comprising the basic elements of a tcm and main control valve body unit, a torque converter, one solenoid valve and six pressure regulators. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and.
These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Within both vintages, there is an m version for the manual valve and an e solenoid. Zf 5hp24 this transmission is manufactured in germany by zf and carries the bmw designation a5s 440z. Jan 19, 2019 along the same lines as the above worn valve bodythough not quite as distressing in terms of material coststhere are some perishable parts within the valve body that can wear down and cause the dreaded e clutch fault to occur. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26. These valve supply oil pressure to the c, d and e clutch valves. Please, have the position number and model number prepared when you call. Automatic 5 speed transmission overdrive top gear maximum torque capacity nm manufacturer a 5 s 440 z the a5s 440z is an electronically controlled, five speed automatic transmission with a lockup clutch.
We do it all and we only use genuine bmw oem parts. Forward planet c 2wd only 10 11 44 44 34 31 33 101 102 100 1 86 case valve body solenoids oil pan and filter manual linkage emodule case connector 150 148 20. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Set the selector in position d, press the accelerator pedal. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Maybe he was just saying it to cover his ass and hes quietly confident it will be fine. Zf 5hp24 transmission repair manual pdf online download. He did mention that from all the zf valve bodies hes rebulit, only one has proven to have damage beyond the valve body so im also quietly confident. Zf lifeguard fluid 6 plus s671 090 281 audi vw g 055162 a1 a2 a6 all of the units listed are compatible with all the fluids listed in the column to the right. Ele01 valve body parts kit valve body end plug kit all 1 6hp26. Home service manuals owners engine repair transmission repair wiring diagrams body repair vag ssp. Jan 24, 2019 now the box has been serviced so new zf sump and fluid along with new bridge seals and tube seals for the valve body, no different, tc remanufactured, no different, valve body rebuilt with a seperater plate and a sonnax zip kit plus a new eds6 tcc solenoid, no different, box was removed and the following parts replaced, front tc seal on the.
Zf 6hp19 6hp21 automatic transmission spare parts catalog. Zf 6hp19a zf friedrichshafen ag zf friedrichshafen ag. Zf 6hp26, 6hp28 transmission fluid service procedure. Bonded rubber intermediate plate for mechatronic unit valve body. Torque converter repair zf 6hp26 zf 6hp28 260mm 1 friction disk. Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. I suspect that a solenoid in the valve body was failing, and has now completely gone bad.
The entire disassembly and assembly procedure is described in chronological order. The m has a mechanical linkage to position the manual valve. The valve body tightness tester by vacuum method compressor not included vacuum pump single stage 150 microns 51 l min leak test tool for solenoids zf 6hp19 6hp21 6hp26 6hp28 6hp32 6hp34 6r60 6r75 6r80. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. This 8speed transmission has fewer moving parts than the 6hp26 6speed. More zf6hp26 parts us download 6hp26 28 09e 6r60 catalog download scheme 6hp26 28 09e 6r60. Bmw z f 6hp26 transmission rebuild stephens engineering. The zf 6 has two significant generations, the 20022005, zf 6hp19, 26. This manual covers the procedure for repairing the complete transmission. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at.
Clutch hub forward clutch hub direct clutch hub ext. Zf 5hp24 transmission repair manual pdf free online. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Throughout the years zf 6hp26 transmission problems starting to become more common. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. This entry was posted in bmw mechanial problems engine, tranny etc, transmission problems and tagged 6hp26, mechatronic gasket, mechatronics, pressure loss, solenoid, square gasket, tc, torque converter, valve body, zip kit on august, 2014 by logic7repair. Zf bmw 6hp19, 6hp26, 6hp32 automatic transmission functional descriptions. These transmissions appear to have a high amount of failures due to valve body failures. Zf 5hp19 and 5hp19 fla for maintenance and repair automatic transmission series zf, you should purchase a repair manual zf 5hp19 and 5hp19 fla, which contains detailed instructions, a description of all repair procedures, service manuals and instructions. Set includes clear information on troubleshooting existing and potential problems, to carry out maintenance and repair problem areas and equipment faults. Made a right turn into the parking lot and the check engine light came on with a transmission fault and moved like a slug.
Valve body identification this zip kit zf66r60zip is designed for zf6hp19, zf6hp26, zf6hp32. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. Typical problems for this transmission family includes. Zf 5hp24 automatic transmission spare parts catalog 5hp24 technical information continued 5hp24 general transmission oil filling procedure oil temperature should be between 86. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Zf 5hp19fl automatic transmission spare parts catalog table. How to change your transmission oil and mechatronics seals on a zf 6 speed bmw. Lower valve body upper valve body 8 7 solenoid orings not shown here see page 3 of booklet large 4 4 large 6 small 5 4 3 1 large small small 5 5 large 4 verify valve body is a generation 1 model. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Gearshift selection is achieved by the control of automatic transmission fluid flow to operate various internal clutches. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Valve components differ between generation 1 zf6hp19, zf6hp26. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car.
Zf 6hp26 6 hp 28 automatc transmission spare parts catalog. Click here to view pdf if the tech resource does not appear below. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. This set includes function description, troubleshooting information, wiring diagrams for zf automatic gearbox 45hp500, 590, 600. Along the same lines as the above worn valve body though not quite as distressing in terms of material coststhere are some perishable parts within the valve body that can wear down and cause the dreaded e clutch fault to occur. In this video, i overhaul the 6hp26 valvebody out of the jaguar trans. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market.
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